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中原工学院毕业设计（论文）译文

超声测距系统设计

原文出处：传感器文摘 布拉福德：1993年第13页

摘要：超声测距系统技校在工业场车辆导航水声工程等领域都具有了广泛的应用价值，目前已应用于物理测量，机器人自动导航以及空气中与水下的目标探测、识别定位等场合，因此，深入研究超声的探测理论和方法具有重要的实践意义，为了进一步提高测量的精确度，满足工程人员对测量精度测距量程和测距仪使用的要求，本文研制了一套基于单片机的使拱式超声测距系统。关键词：超声波 测距仪 单片机

1、前言

随着科技的发展，人们生活水平的提高，城市发展建设加快，城市给排水系统也有较大发展，其状况不断改善，但是，由于历史原因合成时间性的许多不可预见因素，城市给排水系统，特别是排水系统往往落后于城市建设，因此，经常出现开挖已经建设好的建筑设施来改造排水系统的现象。城市污水给人们带来的困扰，因此箱的排污疏通对大城市给排水系统污水理，人们生活舒适显得非常重要。而设计研制箱涵排水疏通移动机器人的自动控制系统，保证机器人在箱涵中自由排污疏通，是箱涵排水系统疏通机器人的设计研制的核心部分，控制系统核心部分就是超声波测仪的研制。因此，设计好的超声波测距仪就显得非常重要了。

1.1课题背景

随着经济的发展与汽车科学技术的进步，公路交通呈现出行驶高速化、车流密集化和驾驶员非职业化的趋势。同时，随着汽车工业的飞速发展，汽车的产量和保有量都在急剧增加。但公路发展、交通管理却相对落后，导致了交通事故与日剧增，城市里尤其突出。智能交通系统ITS是目前世界上交通运输科学技术的前沿技术，它在充分发挥现有基础设施的潜力，提高运输效率，保障交通安全，缓解交通赌塞，改善城市环境等方面的卓越效能，已得到各国政府的广泛关注。中国政府也高度重视智能交通系统的研究开发与推广应用。汽车防撞系统作为ITS 发展的一个基础，它的成功与否对整个系统有着很大的作用。从传统上说，汽车的安全可以分为两个主要研究方向:一是主动式安全技术，即防止事故的发生，该种方式是目前汽车安全研究的最终目的;二是被动式安全技术，即事故发生后的乘员保护。目前汽车安全领域被动安全研究较多，主要从安全气囊、ABS(防抱死系统)和悬架等方面着手，以保证驾乘人员的安全。从经济性和安全性两方面来说，中原工学院毕业设计（论文）译文

这些被动安全措施是在事故发生时刻对车辆和人员进行保护，有很大的局限性，因而车辆的主动安全研究尤为重要，引出了本文研究的基于单片机的超声波测距系统。这个系统是一种可向司机预先发出视听语音信号的探测装置。它安装在汽车上，能探测企图接近车身的行人、车辆或周围障碍物;能向司机及乘员提前发出即将发生撞车危险的信号，促使司机采取应急措施来应付特殊险情，避免损失。

1.2 课题设计的意义

随着现代社会工业化程的发展，汽车这一交通工具正为越来越多的人所用，但是随之而来的问题也显而易见，那就是随着车辆的增多，交通事故的频繁发生，由此导致的人员伤亡和财产损失数目惊人。对于公路交通事故的分析表明，80%以上的车祸事由于驾驶员反应不及所引起的，超过65%的车辆相撞属于追尾相撞，其余则属于侧面相撞。奔驰汽车公司对各类交通事故的研究表明：若驾驶员能够提早1S 意识到有事故危险并采取相应的正确措施，则绝大多数的交通事故都可以避免。因此，大力研究开发如汽车防撞装置等主动式汽车辅助安全装置，减少驾驶员的负担和判断错误，对于提高交通安全将起到重要的作用。显然，此类产品的研究开发具有极大的实现意义和广阔的应用前景。

1.3超声波测距在汽车上应用的介绍

超声波倒车测距仪(俗称电子眼)是汽车倒车防撞安全辅助装置，能以声音或者更为直观的数字形式动态显示周围障碍物的情况。其较早的产品是用蜂鸣器报警，蜂鸣声越急，表示车辆离障碍物越近。后继的产品可以显示车后障碍物离车体的距离。其大多数产品探测范围在0.4～1.5m，有的产品能达到0.35～2.5m，并有距离显示、声响报警、区域警示和方位指示，有些产品还具备开机自检功能。目前市场上还出现了具有语音报警功能的产品。这些产品存在的主要问题是测量盲区大，报警滞后，未考虑汽车制动时的惯性因素，使驾驶者制动滞后，抗干扰能力不强，误报也较多。汽车防撞雷达之所以能实现防撞报警功能，主要有超声波这把无形尺子, 它测量最近障碍物的距离, 并告诉给车主。其实超声测距原理简单: 它发射超声波并接收反射回波, 通过单片机计数器获得两者时间差t, 利用公式S=Ct/2计算距离, 其中S为汽车与障碍物之间的距离, C为声波在介质中的传播速度。

本文介绍的超声测距系统共有2只超声波换能器(俗称探头),分别布置在汽车的后左、后右2个位置上。能检测前进和倒车方向障碍物距离, 通过后视镜内置的

中原工学院毕业设计（论文）译文

显示单元显示距离和方位, 发出一定的声响, 起到提示和警戒的作用。系统采用一片STC89C52单片机对两路超声波信号进行循环采集。超声波是指频率高于20HHZ的机械波。为了以超声波作为检测手段，必须产生超生波和接收超声波。完成这种功能的装置就是超声波传感器，习惯上称为超声波换能器或超声波探头。超声波传感器有发送器和接收器，但一个超声波传感器也可具有发送和接收声波的双重作用。超声波传感器是利用压电效应的原理将电能和超声波相互转化，即在发射超声波的时候，将电能转换，发射超声波；而在收到回波的时候，则将超声振动转换成电信号。超声波测距的原理一般采用渡越时间法。首先测出超声波从发射到遇到障碍物返回所经历的时间，再乘以超声波的速度就得到二倍的声源与障碍物之间的距离。测量距离的方法有很多种，短距离的可以用尺，远距离的有激光测距等，超声波测距适用于高精度的中长距离测量。因为超声波在标准空气中的传播速度为331.45米/秒，由单片机负责计时，单片机使用12.0M晶振，所以此系统的测量精度理论上可以达到毫米级。由于超声波指向性强，能量消耗缓慢，在介质中传播距离远，因而超声波可以用于距离的测量。利用超声波检测距离，设计比较方便，计算处理也较简单，并且在测量精度方面也能达到要求。超声波发生器可以分为两类：一类是用电气方式产生超声波，一类是用机械方式产生超声波。本设计属于近距离测量，可以采用常用的压电式超声波换能器来实现触发单元。

利用超声波测距的工作，就可以根据测量发射波与反射波之间的时间间隔，从而达到测量距离的作用。其主要有三种测距方法：

（1）相位检测法，相位检测法虽然精度高，但检测范围有限；

（2）声波幅值检测法，声波幅值检测法易受反射波的影响；

（3）渡越时间检测法，渡越时间检测法的工作方式简单，直观，在硬件控制和软件设计上都非常容易实现。其原理为：检测从发射传感器发射超声波，经气体介质传播到接收传感器的时间，这个时间就是渡越时间。本设计的超声波测距就是使用了渡越时间检测法。在移动车辆中应用的超声波传感器，是利用超声波在空气中的定向传播和固体反射特性（纵波），通过接收自身发射的超声波反射信号，根据超声波发出及回波接收的时间差和传播速度，计算传播距离，从而得到障碍物到车辆的距离。

中原工学院毕业设计（论文）译文 超声波测距原理

2.1 压电式超声波发生器原理

压电式超声波发生器实际上是利用压电晶体的谐振来工作的。超声波发生器内部结构，它有两个压电晶片和一个共振板。当它的两极外加脉冲信号，其频率等于压电晶片的固有振荡频率时，压电晶片将会发生共振，并带动共振板振动，便产生超声波。反之，如果两极板间未加电压，当共振板接收到超声波时，将压迫压电晶片做振动，将机械能转换为电信号，这是它就成为超声波接收器了。

测量脉冲到达时间的传统方法是以拥有固定参数的接收信号开端为基础的。这个信号恰恰选于噪音水平之上，然而脉冲到达时间被定义为脉冲信号刚好超过界限的第一时刻。一个物体的脉冲强度很大程度上取决于这个物体的自然属性尺寸还有它与传感器的距离。进一步说，从脉冲起始点到刚好超过界限之间的时间段随着脉冲的强度而改变。结果，一种错误便出现了——两个拥有不同强度的脉冲在不同时间超过界限却在同一时刻到达。强度较强的脉冲会比强度较弱的脉冲超过界限的时间早点，因此我们会认为强度较强的脉冲属于较近的物体。

2.2 超声波测距原理

超声波发射器向某一方向发射超声波，在发射时刻的同时开始计时，超声波在空气中传播，途中碰到障碍物就立即返回来，超声波接收器收到反射波就立即停止计时。超声波在空气中的传播速度为340m/s，根据计时器记录的时间t，就可以计算出发射点距离障碍物的距离(s)，即：s=340t/2

中原工学院毕业设计（论文）译文

3、超声波测距系统的电路设计

系统的特点是利用单片机控制超声波的发射和超声波自发射至接受往返时间的计时，单片机选用C51，经济易用，且片内有4K的ROM，便于编程。电路的原理如图1所示。

图1 电路原理图

中原工学院毕业设计（论文）译文

3.1 40kHz脉冲的产生与超声波发射

测距系统中的超声波传感器采用UCM40的压电陶瓷，它的工作电压是40kHz的脉冲信号，这由单片机执行下面的程序来产生。puzel：mov 14h，#12h

here： cp1.0；

nop；

nop；

nop；

djnz 14h，here；

Ret

前方测距电路的输出端接单片机P1.0端口，单片机执行上面的程序后，在P1.0端口输出一个40khz的脉冲信号，经过三极管T放大，驱动超声波发射头UCM40T，发出40khz的脉冲超声波，且持续发射200ms。右侧合作侧测距电路的输入端分别接P1.1和P1.2端口，工作原理和前方测距电路相同。

超声波发射持续200ms 输出40kHz方波

3.2 超声波的接收与处理

接收头采用与发射头配对的UCM40R，将超声波调制脉冲变为电压信号，经运算放大器ic1a和ic1b两级放大后加至IC2,。IC2是带有锁定环的音频译码集成块LM567，内部压控振荡器的中心频率f0=1/1.1R8C3，电容C4决定其带宽。调节R8在发射的载频上，则LM567输入信号大于25mv，输出端8脚由5由高电平跃变为低电平，作为中断请求信号，送至单片机处理。

前方测距电路的输出端接至单片机INT0端口，中断优先级最高，左、右测距电路的输出通过与门IC3A的输出接单片机的INT1端口，同时单片机P1.3和P1.4接到IC3A的输入端，中断源的识别由程序查询来处理，中断优先级为先右后左。部分源程序如下： receive1：push psw

push acc

clr ex1；关中断源1

jnb p1.1，right;P1.1引脚为0，转至右侧距电路中断服务程序

jnb p1.2,left;P1.2 引脚为0，转至左测距中断电路服务程序 returne：SETB EX1；

开外部中断1

pop acc

中原工学院毕业设计（论文）译文

pop psw

reti right：

...；

右测距电路中断服务程序入口

ajmp return

left：

...；

左测距电路中断服务程序入口

ajmp return

3.3 计算超声波传播时间

在启动发射电路的同时启动单片机内部的定时器T0，利用定时器的计数功能，记录超声波发射的时间和受到反射波的时间。当收到超声波反射波时，接受电路输出端产生一个负跳变，在INT0或INT1端产生一个中断请求信号，单片机响应外部中断请求，执行外部中断服务子程序，读取时间差，计算距离。其部分源程序如下：

RECEIVEO: PUSH PSW

PUSH ACC CLR EX0;

关外部中断0 读取时间值

MOV R7,TH0;MOV R6,TL0 CLR C MOV A,R6 SUBB A,#0BBH;MOV 31H,A;MOV A,R7 SUBB A,#3CH MOV 30H,A SETB EX0;POP ACC

POP PSW

RETI 对于一个平坦的目标，测量距离包括两个阶段：粗糙的测量和精细的测量。第一步：脉冲的传送产生一种简单的超声波

第二步：根据公式改变回波放大器的获得量直到回拨被检测到。第三步：检测两种回波的振幅与过零时间。

计算时间值 存储结果

开外部中断0

中原工学院毕业设计（论文）译文

第四步：设置回波放大器的所得规格输出，假定是3v。通过脉冲的周期设置下一个脉冲。根据第二部的数据设定时间窗。

第五步：发射两窜脉冲产生干扰波。测量过零时间与回波振幅。如果逆向发生在回波中，决定要不通过在低气压插入振幅。

第六步：通过公式计算距离y。

中原工学院毕业设计（论文）译文

4、超声波测距系统的软件设计

软件分为俩部分，主程序和中断服务程序。主程序完成初始化工作、各路超声波发射和接收顺序的控制。定时中断服务子程序完成三方向超声波的轮流发射，外部中断服务子程序主要完成时间值的读取、距离计算、结果的输出等工作。

中原工学院毕业设计（论文）译文

5、结论

对所要求测量范围30cm-200cm内的平面物体做了多次测量发现，其最大误差为1.5cm，且重复性好。可见基于单片机设计的超声波测距系统具有硬件结构简单、工作可靠、测量误差小等特点。因此，它不仅可用于移动机器人，还可以用在其他检测系统中。

思考：至于为什么不用接收管做放大电路，因为放大倍数搞不好，集成放大电路，还带自动电平增益控制，放大倍数为76db，中心频率是38k到40k，刚好是超声波传感器的谐振频率。

中原工学院毕业设计（论文）译文

参考文献

1.Fox，J.D.，Khuri-Yakub，B.T.and Kino，G.S.，“High Frequency Acoustic Wave Measurement in Air”，in Proceedings of IEEE 1983 Ultrasonic Symposium，October 31-2 November，1983，Atlanta，GA，pp.581-4.2.Martin Abreu，J.M.，Ceres,R.And Freire,T.,“Ultrasonic Ranging: Envelope Analysis Gives Improved Accuracy”,Sensor Review, Vol.12 No.1,1992,pp.17-21.3.Parrilla， M., Anaya,J.J and Fritsch C.,‖Digital Signal Processing Techniques for High Accuracy Ultrasonic Range Measurement:,IEEE Transactions: Instrumentation and Measurement.Vol.40 No.4, August 1991,pp.750-63.4.Canali, C., Cicco, G.D., Mortem, B., Prudenziati, M., and Taron, A., ―A Temperature Compensated Ultrasonic Sensor Operating in Air for Distance and Proxinmity Measurement‖, IEEE Trasaction on Industry Electronics, Vol, IE-29 No.4,1982, pp.336-41.5.Martin, J.M., Ceres, R., Calderon, L and Freire, T., ‖Ultrasonic Ranging Gets Themal Correction‖, Sensor Review, Vol, 9 No.3, 1989,pp.153-5.中原工学院毕业设计（论文）译文

Ultrasonic ranging system design Publication title: Sensor Review.Bradford:1993.Vol.13 ABSTRACT: Ultrasonic ranging technology has wide using worth in many field, such as the industrial locale, vehicle navigation and sonar engineering.Now it has been used in level measurement, self-guided autonomous vehicles, fieldwork robots automotive navigation, air and underwater target detection, identification ,location and so on.So there is an important practicing meaning to learn the ranging theory and ways deeply.To improve the precision of the ultrasonic ranging system in hand, satisfy the request of the engineering personal for the precision,the bound and the usage, a portable ultrasonic ranging system based on the single chip processor was developed.Keywords: Ultrasound r, Ranging System, Single Chip Processor

1.Introductive With the development of science and technology, the improvement of people’s standard of living, speeding up the development and construction of the city.Urban drainage system have greatly developed their situation is constantly improving.However, due to historical reasons many unpredictable factors in the synthesis of her time, the city drainage system.In particular drainage system often lags behind urban construction.Therefore, there are often good building excavation has been building facilities to upgrade the drainage system phenomenon.It brought to the city sewage, and it is clear to the city sewage and drainage culvert in the sewage treatment system.Confort is very important to people’s lives.Mobile robots designed to clear the drainage culvert and the automatic control system Free sewage culvert clear guarantee robot, the robot is designed to clear the culvert sewage to the core.Control System is the core component of the development of ultrasonic range finder.Therefore, it is very important to design a good ultrasonic range finder.1.1 subject background

With the development of economy and car scientific and technological progress, highway traffic presents driving fast pace, traffic dense is changed and the driver not professional trend.At the same time, along with the rapid development of auto industry, automobile yield and quantities are increased dramatically.But road development，中原工学院毕业设计（论文）译文

transportation management is relatively backward, leading to a large number of traffic accidents in some cities, especially prominent.Intelligent transportation system in the world, ITS transportation science and technology of advanced technology, ITS exerting existing infrastructure of potential, enhance the transport efficiency, safeguard traffic safety and ease traffic wager plug, improving urban environment aspects of outstanding performance, has received the governments of widespread concern.The Chinese government is also highly intelligent transportation system of the development and popularization applications.The automotive anti-collision system as ITS development of a base, ITS success to the whole system has a very significant role.Traditionally, auto safety said can be divided into two main research direction: first,it is active safety technology, including the prevention of accidents, the way is now automotive safety research ultimate purpose;second, it is passive safety technique, namely the occupant protection after the accident.Now automotive safety field passive safety more research, mainly from the airbag, ABS(antilock brakes)and suspension from the aspects such as to ensure safety of personnel rides.From the economic and safety two ways, these passive safety measures is the accident of vehicle and personnel moments protection, with great limitations, thus vehicle active safety research is particularly important, leads to a of this study is based on single chip ultrasonic ranging system.This system is a kind of can advance to the driver issued audio-visual speech signal detection devices.It is installed in cars that can detect trying to approach the body of a car pedestrians and vehicles or around obstacles, Can send to the driver and crew imminent danger ahead of the signal, prompting a crash drivers take emergency measures to cope with special danger, avoid the loss.1.2 question design significance

Along with the development of modern society industrialization process, car this traffic tools are used for more and more people, but any problem has obvious that along with the increase in vehicles, traffic accident, which led to the frequent occurrence of casualties and property losses number astonishing.For highway traffic accident analysis showed that more than 80% of the accident due to the driver reaction inferior things, caused more than 65% of vehicle collision, the rest belongs to tracing cauda collided belongs to the side collision.Mercedes-benz Automobile Company for all kinds of traffic accident research shows that: if the driver can early 1S are aware

中原工学院毕业设计（论文）译文

that a accident risk and take the appropriate corrective measures, the overwhelming majority of traffic accidents can be avoided.Therefore, vigorously research and development as the automotive anti-collision device etc active car auxiliary safe device, reduce the burden and misjudgments drivers to improve the traffic safety will play an important role.Obviously, this kind of product research and development has great realize meaning and broad application prospects.1.3 Ultrasonic ranging in automotive applications introduced

Ultrasonic back-draft rangefinder(known as electron optics)automotive anti-collision reversing device, can safe adjunct to sound or more intuitive digital form the dynamic display of around obstacles.Its earlier products is to use buzzer alarm, hum more anxious, and says vehicles from obstructions closer.Subsequent product can display the car from the body after the obstacles distance.Most of its products detection range in 0.4 ~ 1.5 m, some product can achieve 0.35 ~ 2.5 m, and have distance display, sound alarm, area-warning and azimuth instructions, some products also has the boot self-checking function.Still appeared on the market at present with voice alarm function of products.These products are the main problem is big, alarm measuring blind area lags behind, without considering the automobile braking inertial factors and make drivers brake lag, the anti-interference ability is not strong, misstatement or more.The automotive anti-collision radar is able to realize impact-proof alarm functions, basically have ultrasonic this intangible ruler, it recently obstacles distance measurement, and told to the owner.Actually ultrasonic range-finding principle simple: it emit ultrasonic echo, and receive reflected by microcontroller counter obtain both lag using formula S = t, Ct / 2 calculating distances, including S for cars and obstacles, C for the distance between the sound wave propagation in the medium speed.This paper introduces the ultrasonic ranging system only have 2 ultrasonic transducer(known as probe)respectively, decorate in cars left and right after after 2 position.Capable of detecting forward and reverse direction obstacle distance, the rearview mirror built-in display element display distance and direction, issued must be sound, plays the role of hints and alert.System USES a STC89C52 SCM two way ultrasonic signal cyclicly acquisition.Ultrasonic refers to the 20HHZ wave frequency is over.In order to use the ultrasonic detection means, must generate as ultrasonic wave and receiving damnation.Complete the functions of the device is called the

中原工学院毕业设计（论文）译文

ultrasonic sensor, habit, ultrasonic transducer or ultrasonic probe.Ultrasonic sensors have both transmitters and receivers, but a ultrasonic sensors can also has the sending and receiving the sound waves of the dual role.Ultrasonic sensors is using the principle of piezoelectric effect and ultrasonic energy conversion, be in namely emit ultrasonic, energy conversion, launch ultrasonic, And in the stockades, received echo ultrasonic vibration into electrical signal.Ultrasonic ranging principle generally USES the time method for the crossing.First measured ultrasonic from the launch to meet obstacles returns experience of time, again multiply ultrasonic speed of get twice the distance between the sound source and obstacles.Measuring distance a variety of ways, short can use ruler, long-range laser displacement etc, are suitable for high accuracy of ultrasonic ranging in long distance measurement.Because of ultrasound in standard air of propagation speed 331.45 meters per second, by single-chip microcomputer is responsible for timing, SCM use 12.0 M crystals, so the system of measurement precision theory can achieve mm level.Because of ultrasonic directivity strong, energy consumption is slow, in a medium transmission distance, thus ultrasonic can be used for distance measurement.Using ultrasonic detection distance, the design is more convenient, computing procese also relatively simple, and the measurement precision can also meet the requirements.Ultrasonic generator can be divided into two kinds: one kind is to use electrical means producing ultrasonic, one kind is with mechanical approach to producing ultrasonic.This design belongs to nearly distance measurement, can use commonly used the piezoelectric ultrasonic transducer to achieve trigger unit.Using ultrasonic ranging work, can according to measuring launch reflection wave wave and the time interval between the measured distance, so as to achieve the effect.It mainly have three ranging methods:

(1)phase assay, phase assays high precision, but detection though limited range，(2)sound amplitude assay, acoustic amplitude assay vulnerable reflection wave influence;

(3)ferrying more time assay, crossing the time assay way of working is simple, intuitive, in hardware control and software design are very easy to implement.Its principle is: from the launch emit ultrasonic detection sensor, the gas medium spread to receive sensor of time, this time is crossing the more time.This design is the use of ultrasonic ranging the crossing the time assay.In the mobile vehicles of the application 15

中原工学院毕业设计（论文）译文

of ultrasonic sensor is the use of ultrasound in air of directional spread and solid reflective characteristics(p-wave)and by receiving their launch ultrasonic reflecting signal, according to the ultrasonic issued and echo receiving the Windows and propagation speed, calculate transmission distance, thus obtains the obstacles to vehicle distance.中原工学院毕业设计（论文）译文

2.A principle of ultrasonic distance measurement

2.1 the principle of piezoelectric ultrasonic generator

Piezoelectric ultrasonic generator is the use of piezoelectric crystal resonators to work.Ultrasonic generator, the internal structure as shown, it has two piezoelectric chip and a resonance plate.When it’s two plus pulse signal, the frequency equal to the intrinsic piezoelectric oscillation frequency chip, the chip will happen piezoelectric resonance, and promote the development of plate vibration resonance, ultrasound is generated.Conversely, if the two are not inter-electrode voltage, when the board received ultrasonic resonance, it will be for vibration suppression, then it becomes the ultrasonic receiver.The traditional way to determine the moment of the echo’s arrival is based on thresholding the received signal with a fixed reference.The threshold is chosen well above the noise level, whereas the moment of arrival of an echo is defined as the first moment the echo signal surpasses that threshold.The intensity of an echo reflecting from an object strongly depends on the object’s nature, size and distance from the sensor.Further, the time interval from the echo’s starting point to the moment when it surpasses the threshold changes with the different intensities arriving exactly at the same tome will surpass the threshold at different moments.The stronger one will surpass the threshold earlier than the weaker, so it will be considered as belonging to a nearer object.2.2 The principle of ultrasonic distance measurement Ultrasonic transmitter in a direction to launch ultrasound, in the moment to launch the beginning of time at the same time, the spread of ultrasound in the air, obstracles on his way to return immediately, the ultrasonic reflected wave wave received by the reveiver immediately stop the clock.Ultrasonic in the air as the propagation velocity of 340m/s, according to the timer records the time t, we can calculate the distance between the launch distance barrier(s), that is:s=340t/2

中原工学院毕业设计（论文）译文

3.Ultrasonic Ranging System for the Second Circuit Design

System is characterized by single-chip microcomputer to control the use of ultrasonic transmitter and ultrasonic receiver since the launch from time to time, single-chip selection of 8751,economic-to –use, and the chip has 4K of ROM, to facilitate programming.Circuit schematic diagram shown in Figure 1.Figure 1 circuit principle diagram

中原工学院毕业设计（论文）译文

3.1 40 kHz ultrasonic pulse generated with the launch

Ranging system using the ultrasonic sensor of piezoelectric sensors UCM40, its operating voltage of the pulse signal is 40kHz, which by the single-chip implementation of the following procedures to generate.Puzel:mov 14h,# 12h;ultrasonic firing continued 200ms here:cpl pl.0;output 40 kHz square wave

nop;

nop;nop;djnz 14h, here;ret Ranging in front of single-chip termination circuit P1.0 input port, single chip implementation of the above procedure, the P1.0 port in a 40kHz pulze output signal, after amplification transistor T, the drive to launch the first ultrasonic UCM40T, issued 40kHz ultrasonic pulse, and the continued launch of 200ms.Ranging the right and the left side of the circuit, respectively, then input port P1.1 and P1.2, the working principle and circuit in front of the same location.3.2 Reception and processing of ultrasonic

Used to receive the first launch of the first pair UCM40R, the ultrasonic pulse modulation signal into an alternating voltage, the op-amp amplification IC1A and after polarization IC1B to IC2.IC2 is locked loop with audio decoder chip LM567, internal voltage-controlled oscillator center frequency of f0=1/1.1R8C3, capacitor C4 determine their target bandwidth.R8-conditioning in the launch of the carrier frequency on the LM567 input signal is greater than 25Mv, the output from the high jump 8 feet into a low-level, as interrupt request signals to the single-chip processing.Ranging in front of single-chip termination circuit port INT0 interrupt the highest priority, right or left location of the output circuit with output gete IC3A access INT1 port single-chip, while single-chip P1.3 and P1.4 received input IC3A, interrupted by the process to identify the source code is as follows: receivel:

push psw

push ace

中原工学院毕业设计（论文）译文

cir ex1: related external interrupt 1

jnb p1.1, right;P1.1 pin to 0, ranging from right to interrupt service rountine circuit

jnb p1.2, left;P1.2 pin to 0, to the left ranging circuit

interrupt service routine return:SETB EX1;open external interrupt 1

pop

acc pop

psw reti right:…;right location entrance circuit interrupt service rountine

Ajmp Return left:…;left Ranging entrance circuit interrupt service rountine

Ajmp Return

3.3 The calculation of ultrasonic propagation time

When you start firing at the same time start the single-chip circuitry within the timer T0, the use of timer counting function records the time and the launch of ultrasonic reflected wave received time when you receive the ultrasonic reflected wave, the receiver circuit outputs a negative jump in the end of INT0 or INT1 interrupt request generates a signal, single-chip microcomputer in response to external interrupt request, the implementation of the external interrupt service subroutine, read the time difference, calculating the distance.Some of its source is as follows: RECEIVE0: PUSH PSW PUSH ACC CLR EX0;related external interrupt 0 MOV R7, TH0;read the time value MOV R6, TL0 CLR C MOV A, R6 SUBB A,#0BBH;calculate the tome difference MOV 31H, A;storage results MOV A, R7 SUBB A,#3CH

中原工学院毕业设计（论文）译文

MOV 30H,A SETB EX0;open external interrupt 0 POP ACC POP PAW RETI For a flat target, a distance measurement consists of two phases: a coarse measurement and, a fine measurement: Step 1: Transmission of one pulse train to produce a simple ultrasonic

Wave.Step 2: Changing the gain of both echo amplifiers according to equation，until the echo is detected.Step 3:detection of te amplitudes anf zero-crossing times of both echoes.Step 4:setting the gains of both echo amplifiers to normalize the output at, say 3 volts.Setting the period of the next pulses according to the: period of echoes.Setting the time window according to the data of step 2.Step 5:sending two pulse trains to produce an interfered wave.Testing the zero-crossing in the echo,detemine to otherwise calculate to by interpolation using the amplitudes near the trough.Derive t sub ml and t sub m2.Step6: Calculation of the distance y using equation.中原工学院毕业设计（论文）译文

4.The ultrasonic ranging system software design

Software is divided into two parts, the main program and interrupt service routine.Completion of the work of the main program is initialized, each sequence of ultrasonic transmitting and receiving control.Tnterrupt service routines from time to complete three of the rotation direction of ultrasonic launch, the main external interrupt service subroutine to resd the value of completion time, distance calculation, the results of the output and so on.中原工学院毕业设计（论文）译文

5.Conclusions

Required measuring range of 30cm~200cm objects inside the plane to do a number of measurements found that the maximum error is 0.5cm, and good reproducibility.Single-chip design can be seen on the ultrasonic ranging system has a hardware structure is simple, reliable, small features such as measurement error.Therefore, it can be used not only for mobile robot can be used in other detection systems.Thoughts: As for why the receiver do not have the transistor amplifier circuit, because the magnification well, integrated amplifier, but also with automatic gain control level, magnification to 76dB, the center frequency is 38k to 40k, is exactly resonant ultrasonic sensors frequency.中原工学院毕业设计（论文）译文

REFERENCES 1.Fox,J.D.,Khuri-Yakub, B.T.and Kino, G.S., ‖High Frequency Acoustic Wave Measurement in Air‖, in Proceedings of IEEE 1983 Ultrasonic Symposium, October 31-2 November, 1983, Atlanta, GA, pp.581-4.2.Martin Abreu,J.M.,Ceres,R.and Freire, T.,‖Ultrasonic Ranging: Envelope Analysis Gives Improved Accuracy‖, Sensor Review, Vol.12No.1,1992, pp.17-21.3.Parrilla， M., Anaya,J.J and Fritsch C.,‖Digital Signal Processing Techniques for High Accuracy Ultrasonic Range Measurement:,IEEE Transactions: Instrumentation and Measurement.Vol.40 No.4, August 1991,pp.750-63.4.Canali, C., Cicco, G.D., Mortem, B., Prudenziati, M., and Taron, A., ―A Temperature Compensated Ultrasonic Sensor Operating in Air for Distance and Proxinmity Measurement‖, IEEE Trasaction on Industry Electronics, Vol, IE-29 No.4,1982, pp.336-41.5.Martin, J.M., Ceres, R., Calderon, L and Freire, T., ‖Ultrasonic Ranging Gets Themal Correction‖, Sensor Review, Vol, 9 No.3, 1989,pp.153-5.24

第二篇：外文翻译

当今时代是一个自动化时代，交通灯控制等很多行业的设备都与计算机密切相关。因此，一个好的交通灯控制系统，将给道路拥挤，违章控制等方面给予技术革新。随着大规模集成电路及计算机技术的迅速发展，以及人工智能在控制技术方面的广泛运用，智能设备有了很大的发展，是现代科技发展的主流方向。本文介绍了一个智能交通的系统的设计。该智能交通灯控制系统可以实现的功能有：对某市区的四个主要交通路口进行控制：个路口有固定的工作周期，并且在道路拥挤时中控制中心能改变其周期：对路口违章的机动车能够即时拍照，并提取车牌号。在世界范围内，一个以微电子技术，计算机和通信技术为先导的，一信息技术和信息产业为中心的信息革命方兴未艾。而计算机技术怎样 与实际应用更有效的结合并有效的发挥其作用是科学界最热门的话题，也是当今计算机应用中空前活跃的领域。本文主要从单片机的应用上来实现十字路口交通灯智能化的管理，用以控制过往车辆的正常运作。

研究交通的目的是为了优化运输，人流以及货流。由于道路使用者的不断增加，现有资源和基础设施有限，智能交通控制将成为一个非常重要的课题。但是，智能交通控制的应用还存在局限性。例如避免交通拥堵被认为是对环境和经济都有利的，但改善交通流也可能导致需求增加。交通仿真有几个不同的模型。在研究中，我们着重于微观模型，该模型能模仿单独车辆的行为，从而模仿动态的车辆组。

由于低效率的交通控制，汽车在城市交通中都经历过长时间的行进。采用先进的传感器和智能优化算法来优化交通灯控制系统，将会是非常有益的。优化交通灯开关，增加道路容量和流量，可以防止交通堵塞，交通信号灯控制是一个复杂的优化问题和几种智能算法的融合，如模糊逻辑，进化算法，和聚类算法已经在使用，试图解决这一问题，本文提出一种基于多代理聚类算法控制交通信号灯。

在我们的方法中，聚类算法与道路使用者的价值函数是用来确定每个交通灯的最优决策的，这项决定是基于所有道路使用者站在交通路口累积投票，通过估计每辆车的好处(或收益)来确定绿灯时间增益值与总时间是有差异的，它希望在它往返的时候等待，如果灯是红色，或者灯是绿色。等待，直到车辆到达目的地，通过有聚类算法的基础设施，最后经过监测车的监测。

我们对自己的聚类算法模型和其它使用绿灯模拟器的系统做了比较。绿灯模拟器是一个交通模拟器，监控交通流量统计，如平均等待时间，并测试不同的交通灯控制器。结果表明，在拥挤的交通条件下，聚类控制器性能优于其它所有测试的非自适应控制器，我们也测试理论上的平均等待时间，用以选择车辆通过市区的道路，并表明，道路使用者采用合作学习的方法可避免交通瓶颈。

本文安排如下：第2部分叙述如何建立交通模型，预测交通情况和控制交通。第3部分是就相关问题得出结论。第4部分说明了现在正在进一步研究的事实，并介绍了我们的新思想。

The times is a automation times nowadays,traffic light waits for much the industey equipment to go hand in hand with the computer under the control of.Therefore,a good traffic light controls system,will give road aspect such as being crowded,controlling against rules to give a technical improvement.With the fact that the large-scale integrated circuit and the computer art promptness develop,as well as artificial intelligence broad in the field of control technique applies,intelligence equipment has had very big development,the main current being that modern science and technology develops direction.The main body of a book is designed having introduccd a intelligence traffic light systematically.The function being intelligence traffic light navar’s turn to be able to come true has：The crossing carries out supervisory control on four main traffic of some downtown area;Every crossing has the fixed duty period,charges centrefor being able to change it’s period and in depending on a road when being crowded;The motro vehicle breaking rules and regulations to the crossing is able to take a photo immediately,abstracts and the vehicle shop sign.Within world range ,one uses the microelectronics technology,the computer and the technology communicating by letter are a guide’s,centering on IT and IT industry information revolution is in the ascendant.But,how,computer art applies more effective union and there is an effect’s brought it’s effect into play with reality is the most popular topic of scientific community,is also that computer applications is hit by the unparalleled active field nowadays.The main body of a book is applied up mainly from slicing machine’s only realizing intellectualized administration of crossroads traffic light,use operation in controlling the vehicular traffic regularity.Transportation research has the goal to optimize transportation flow of people and goods.As the number of road users constantly increases, and resources provided by current infras-tructures are limited, intelligent control of traffic will become a very important issue in thefuture.However, some limitations to the usage of intelligent tra?c control exist.Avoidingtraffic jams for example is thought to be beneficial to both environment and economy, butimproved traffic-flow may also lead to an increase in demand [Levinson, 2003].There are several models for traffic simulation.In our research we focus on microscopicmodels that model the behavior of individual vehicles, and thereby can simulate dynam-ics of groups of vehicles.Research has shown that such models yield realistic behavior[Nagel and Schreckenberg, 1992, Wahle and Schreckenberg, 2001].Cars in urban traffic can experience long travel times due to inefficient traffic light con-trol.Optimal control of traffic lights using sophisticated sensors and intelligent optimizationalgorithms might therefore bevery beneficial.Optimization of traffic light switching increasesroad capacity and traffic flow, and can prevent tra?c congestions.Traffic light control is acomplex optimization problem and several intelligent algorithms, such as fuzzy logic, evo-lutionary algorithms, and reinforcement learning(RL)have already been used in attemptsto solve it.In this paper we describe a model-based, multi-agent reinforcement learningalgorithm for controlling traffic lights.In our approach, reinforcement learning [Sutton and Barto, 1998, Kaelbling et al., 1996]with road-user-based value functions [Wiering, 2000] is used to determine optimal decisionsfor each traffic light.The decision is based on a cumulative vote of all road users standingfor a traffic junction, where each car votes using its estimated advantage(or gain)of settingits light to green.The gain-value is the difference between the total time it expects to waitduring the rest of its trip if the light for which it is currently standing is red, and if it is green.The waiting time until cars arrive at their destination is estimated by monitoring cars flowingthrough the infrastructure and using reinforcement learning(RL)algorithms.We compare the performance of our model-based RL method to that of other controllersusing the Green Light District simulator(GLD).GLD is a traffic simulator that allows usto design arbitrary infrastructures and traffic patterns, monitor traffic flow statistics such asaverage waiting times, and test different traffic light controllers.The experimental resultsshow that in crowded traffic, the RL controllers outperform all other tested non-adaptivecontrollers.We also test the use of the learned average waiting times for choosing routes of cars through the city(co-learning), and show that by using co-learning road users can avoidbottlenecks.

第三篇：外文翻译

设计一个位于十字路口的智能交通灯控制系统

摘要：本文模型使用模糊本体的交通灯控制域，并把它应用到控制孤立十字路口。本文最重要的目的之一是提出一个独立的可重复使用的交通灯控制模块。通过这种方式，增加软件的独立性和为其他的软件开发活动如测试和维护，提供了便利。专家对本体论进行手动的开发和评估。此外，交通数据提取和分类路口使用的人工神经网络的图像处理算法。根据预定义的XML架构，这种信息转化为XML实例映射到适合使用模糊推理引擎的模糊规则的模糊本体。把本系统的性能与其他类似的系统性能进行比较。比较结果显示：在所有的交通条件下，在每个周期中，对每辆车它有低得多的平均延迟时间与其他的控制系统相比。

关键词:模糊本体,智能代理,智能交通系统(ITS),交通信号灯控制(TLC),孤立的十字路口,图像处理,人工神经网络

1.引言

作为城市交通增加的结果,道路网络的能力有限和发展交通工具和方法的技术方面，许多实体，关系，情况和规则已经进入交通灯控制域和转化成为一个知识领域。这个领域的建模知识帮助交通代理和应用有效地管理关于实时条件下的交通。全面知识建模领域的一个最合适的方法是使用本体概念。“本体论是一个正式的、明确的一个共享的概念化的规范。以前的模型是基本的本体建设的基础，为下列建立一个共享的语义丰富的知识域。除了本体作为概念化的形式主义的重要性，它有可能超过所代表的数据。这种能力将提高有关性能的决定和其他非智能系统的功能特点。在近年来，本体论上的研究正成为一个新的热点话题在不同的活动，如人工智能，知识管理，语义网络，电子商务和几个其他应用领域。这些领域之一是智能交通系统。一些努力已制成这个通过展示和使用本体检测交通领域拥塞，管理非城市道路气象事件，驾驶阿德福—索里系统，共享和整合一个智能交通系统。本文的目的是介绍一个红绿灯有效控制孤立交叉口这方面的知识重用的控制本体。这种新的办法适用于智能代理使用知识决策模糊。该系统采用的图像来自安装了监控摄像机拍摄的路口。这些图像处理利用图像处理算法和神经网络的方法，然后发送到一个智能代理。第2节中，我们将简要地解释了在这项工作中运用的技术包括seman-TIC网络技术，智能代理技术和交通的回地面光控制方法。在第3节，新的系统架构是基于分层语义网络架构。第4节介绍交通灯控制的模糊本体的建设。第五节从路口提取的图像信息解释。在第6节，智能系统的运作被完整描述，最后在第7节对所提出的方法进行评估，对结论进行阐述。

2.背景

本节说明在这项工作中的应用技术包括语义网络技术，特别本体和模糊本体。此外，国家的交通灯控制的艺术方法是简要介绍。2.1.语义网络技术

语义网络被定义为当前Wed的延伸，这些网站的信息都给出明确的含义;使电脑与人更好的合作。有几层语义Web的建议源自伯纳斯滞后阶段。在此类别中的所有规则如表1所示。图.4显示输出模式的示意图。本次评选有助于智能系统，以确定下一步的阶段测序。

另一种模糊的规则类别涉及估计优化周期时间。这些规则的模糊变量是天气条件，时间，每天平均车辆拥堵情况。出于这个原因，60个模糊规则被定义了。从气象研究所取得气象条件。日期和时间也是在交通专家的知识的基础上以模糊变量形式预先定义的。图5显示日期，时间和周期时间的隶属函数。当天的参数是在日历基础上基于假期和正常的一天与周期时间量的关系预定义的。例如，假期期间的周期时间是较平日少。因此，平日的隶属度比假期多。

例如一个阶段选型的模糊规则如下所述：“如果一个路口的类型是四的方式，平均车辆拥堵低，平均行人拥堵是中等，然后相类型是简单的两阶段”。此外，为周期时间估计的模糊规则表示如下：“如果天气条件是晴天，时间是早晨，天是正常的，平均车辆拥堵是低，则周期时间短”。在此类别中的所有规则都列在附录A。

在此步骤结束时，应该对交通灯逻辑控制的项目的有效性进行评估。此功能是使用专家的意见。评价过程的主要目的是显示发展的本体和其相关的软件环境的用处。虽然所有的信息，尤其是交通灯控制规则已提取国际标准和科学交通文学，专家的知识优势是他们最后的正确性验证标准。所有模糊规则，包括优化周期时间和相位类型的规则，在这个过程中，准备以调查问卷形式和展现给一些专家包括从德黑兰警察局交通上校和两名来自德黑兰的交通组织工程师。由于德尔菲专家的意见，约有84％的淘汰型规则和优化周期时间的87％被接受。此外，所有交通逻辑控制的元素包括概念，关系，属性和公理都被这些专家进行了评估和验证。我们评估逻辑交通控制是基于理论知识的。在这个过程中进行了两项活动，包括检查的要求和能力的问题，并在目标应用环境测试本体。由于逻辑交通控制已建成的基础上，如指定要求优化循环时间，逐步淘汰型，交通的移动和优化绿灯时间，每个阶段的序列中，第一项活动是最好的结果。逻辑交通控制满足所有的交通灯控制的需求，并能回答的能力问题。绩效评估机制，可以支持这种说法。在部分实验结果我们验证了这一过程。

第四篇：外文翻译

Low Voltage Flyback DC-DC Converter For

Power Supply Applications Hangzhou Liu1, John Elmes2, Kejiu Zhang1, Thomas X.Wu1, Issa Batarseh1

Department of Electrical Engineering and Computer Science, University of Central Florida, Orlando, FL 32816, USA Advanced Power Electronics Corporation, Orlando, FL 32826, USA Abstract ：In this paper, we design a low voltage DC-DC converter with a flyback transformer.The converter will be used as a biased power supply to drive IGBTs.The flyback transformer using planar EI-core is designed and simulated using ANSYS PExprt software.Besides, anLT3574 IC chip from Linear Technology has been chosen for converter control.Finally, the converter modeling and simulation are presented and PCB layout is designed.Keywords：Flyback, anLT3574IC, PCB

I.INTRODUCTION The goal of this project is to develop and build a prototype of a high-efficiency, high-temperature isolated DC-DC converter to be used as a biased power supply for driving a complementary IGBT pair.It is important that the converter can deliver the required power at an ambient temperature of up to 100℃;therefore it has to be efficient so that its components do not exceed their maximum temperature ratings.The final converter will be completely sealed and potted in a metal case.The input voltage range for this converter is from 9V to 36V.The output sides have two terminals, one is﹢16V and the other one is﹣6V.In order to get the desired performance, anLT3574 IC chip from Linear Technology is used.The key to this design is the flyback transformer.The transformer using planar EI-core is designed and simulated using ANSYS PExprt software.Finally, the PCB layout of the converter will be presented.II.KEY DESIGN OUTLINE For this flyback topology, the output voltage can be determined by both the transformer turns ratio and the flyback loop resistor pairs.Therefore, at the initial design stage, we can choose a convenient turn’s ratio for the transformer, and modify it later on if necessary to make sure the output performance is desirable and the transformer will not saturate [1].The relationship between transformers turns ratio and duty cycle can be found as

Where n is the transformer turns ratio, D is the duty cycle, VO` is the sum of the output voltage plus the rectifier drop voltage, VIN is the input voltage of the transformer.The value of feedback resistor can be calculated as

Where RREF is the reference resistor, whose value is typically 6.04kΩ;α is a constant of 0.986;VBG is the internal band gap reference voltage, 1.23V;and VTC is normally 0.55V [1].With a specific IC chosen, the converter circuit can be designed based on a demo circuit and some parameters may need to be modified if necessary to optimize the performance.Furthermore, in LT Spice, a large number of simulations need to be done with different conditions such as load resistor values and input voltage levels.It is important to make sure that the output voltage can be regulated well with all these different conditions.The most critical part of the design is the flyback transformer.With high switching frequency, the AC resistance can only be estimated based on some traditional methods such as Dowell’s curve rule [2].In order to get more accurate values of AC resistance values;we propose to use finite element electromagnetic software ANSYS PExprt to do the design [3].At the initial design stage, key parameters such as the worst-case input voltage, frequency, material, inductance values will be decided.After that, these data will be imported to the software, from which an optimized solution will be generated.III.CONVERTER SIMULATION RESULTS We choose LT3574 chip in this design.From the simulation results in Figure 1 and Table 1, it clearly shows that the output voltages which are﹢16V and-6V respectively can be regulated pretty well with the input voltage range from 9V to 36V.The voltage tolerance ranges are from ﹢15V to ﹢19V and-12V toDC converter for low voltage power supply application has been designed.The modeling and simulation results are presented.Based on the design specifications, a suitable IC from Linear Technology is chosen.A large amount of circuit simulations with different conditions such as load resistor values and input voltage levels are presented to get the desirable output voltage and current performance.The transformer has been designed including electrical, mechanical and thermal properties.With all the specific components decided, the PCB layout of the converter has been designed as well.REFERENCE

[1] Linear Technology Application Notes , Datasheet of Isolated Flyback Converter Without an Opto-Coupler, http://cds.linear.com/docs /Datasheet/3574f.pdf.[2] P.L.Dowell, “Effect of eddy currents in transformer windings” Proceedings of the IEE, NO.8 PP.1387-1394, Aug 1966.[3] S.Xiao, “Planar Magnetics Design for Low-Voltage DC-DC Converters” MS, 2004.[4] ANSYS Application Notes, PEmag Getting Started: A Transformer Design Example, http://www.xiexiebang.com/download/ EDA/Maxwell9/planarGS0601.pdf.[5] K.Zhang;T.X.Wu;H.Hu;Z.Qian;F.Chen.;K.Rustom;N.Kutkut;J.Shen;I.Batarseh;“Analysis and design of distributed transformers for solar power conversion” 2011 IEEE Applied Power Electronics Conference and Exposition(APEC), v l., no., pp.1692-1697, 6-11 March 2011.[6] Zhang.;T.X.Wu.;N.Kutkut;J.Shen;D.Woodburn;L.Chow;W.Wu;H.Mustain;I.Batarseh;,“Modeling and design optimization of planar power transformer for aerospace applic ation,” Proceedings of the IEEE 2009 National, Aerospace & Electronics Conference(NAECON), vol., no., pp.116-120, 21-23 July 2009.[7] Ferroxcube Application Notes, Design of Planar Power Transformer,

第五篇：外文翻译

微孔的加工方法

正如宏观加工一样，在微观加工中孔的加工也许也是最常用的加工之一。孔的加工方法有很多种，每一种都有其优点和缺点，这主要取决于孔的直径、深度、工作材料和设备要求。这篇文章主要介绍了内冷却钻头钻孔、无冷却钻孔、插铣、电火花以及激光加工微孔的几种方法。

易于孔加工的操作

无论孔有多大，在加工时将冷却液导入到刀尖，这都有助于排屑并能降低刀具和工件表面产生的摩擦热。尤其是在加工深细孔时，有无冷却液对加工的影响更大，因为深细孔加工的刀具比较脆弱，再加上刀具对切屑的二次切削和切屑的堆积会积累大量的热，而热量是碳化物刀具的主要“天敌”，它会加快刀具的失效速度。

当使用外冷却液时，刀具本身会阻止切削液进入切削加工位置。也就是到3-5倍的直径深度后切削液就会很难流入到刀尖。副哈维工具有限公司的副总工程师杰夫戴维斯说，这时就该选用带有内冷却液的钻头。

另外，在加工小孔时采用的外冷却液的冷却方式产生的利要大于弊，当钻头进入工件时，已经流入孔的冷却液产生的压力有时会缴坏钻头，戴维斯说。

刀具生产商提供的标准钻头的直径从0.039到 0.125英寸，能加工深度小雨12倍的直径的深孔，同时提供直径从0.002到0.020英寸的不带内冷却液的钻头。

尽管有内冷却能力，但还是不够的，冷却液需要一定的流动速度从而能够将切屑清出孔外。戴维斯强调，冷却液的最低压力应为600-800磅/平方英寸，加工状况还会随着所施加的压力的增加而提高，他补充道。

为了防止这些冷却液通口被杂物堵塞，戴维斯还推荐在钻头加上一5微米孔径或更加精密的冷却液滤清器。

另外，他还推荐在加工孔时有必要在工件的上方先技工一个定心或导向孔，以防止刀具偏斜，并有助于保证所加工孔的垂直度。当选用定心钻时，应使选择的定心钻刀尖上的坡口角小于等于其后内冷钻的坡口角。定心钻的直径还要稍微大一些。例如，如果定心钻的坡口角为120，内冷却钻头的坡口角为140，并且定心钻的直径小于内冷却钻的直径。在加工时内冷却钻的拐角处会与定心孔干涉而容易脱落，戴维斯说：这将导致钻头损坏。

虽然没加强调，但是加工细深孔时，喙式进给是一种很好的加工方式。戴维斯建议，根据工件的材料不同。每次喙式进给的深度最好为孔径的30%--50%。这种加工方式便于排出切屑，使切屑不在加工孔中堆积。润滑及冷却

为了更加有助于徘屑，戴维斯推荐在金属加工中使用油基金属切削液代替水基冷却液，因为油具有较高的润滑效果。但是如果车间更加青睐于使用水基冷却液，液体中应该包括EP（极压）添加剂，增加润滑和减少发泡。如果产生很多泡沫，戴维斯说，“切屑就不会按着预定的方式排出。”

他还补充道，另一种提高润滑并且提高刀具寿命的方法是道具涂层，例如氮铝化钛（TiAIN)。TiAIN具有很高的硬度,当钻削像不锈钢这样的难加工金属材料时，带有TiAIN涂层的刀具能有效的减少热冲击。

威斯康星洲简斯维尔微型刀具公司的总经理大卫伯顿，对微加工刀具的小批量涂层有不同的看法，他说：“对直径小于0.020英寸的刀具涂层，会对刀具的加工质量到刀具寿命等每一加工方面都产生消极影响”。因为小刀具涂层不能做的足够薄，这样涂层就会改变刀具的前角和后角，从而不利于加工。

不过，更薄的涂层的开发正在继续，伯顿表示，现在微型刀具公司除了生产销售微型铣刀、刨刀和微型钻头外，还在和其他公司合作致力于开发一种亚细微涂层。伯顿说：“我们计划这种涂层刀君会在六月到一年的时间内上市”。

微型钻公司的产品主要是用于电路板加工钻头，但也可用于有效的切屑金属。所有的刀具都没带内冷能力。“我有一个客户想要在不锈钢上面钻一个0.004英寸的孔，他当时非常惊讶这能用一把加工电路板的钻头完成”。伯顿还补充到，采用喙式进给并选择高的主轴速度可以提高钻头的效率。

微加工刀具要使用多高的转速，这主要依赖于车间所使用的数控机床和刀具的直径，所需的转速随刀具直径的增加而加快（注：切削速度公式为 sfm=刀具直径×0.26×主轴转速）。

虽然相对较低，但伯顿的客户也成功 的应用过每分钟5000转的加工速度。伯顿说：“我们建议我们的用户找到一个震动最小的最高转速-----最佳加工速度。”

为了减少震动，在用小的切削力通过刀具的前倾面的去除适当的金属时，应使渗入到工件中的切削载荷连续而充足，如果钻头承受的切削载荷太轻，刀具前倾面的磨损速度就会加快，刀具变钝，从而影响刀具的使用寿命。这在加工细孔时应更加注意。

“用户们常常使用较轻的切削载荷来延长刀具的使用寿命，”伯顿说，“这恰恰会加快切削刃的磨损，并在刀刃宽出切屑的位置形成圆弧，刀具会变得像磨削工具一样把材料强行除掉，只能成为废刀。”伯顿认为，直径大于0.001英寸的刀具切削抗力小于0.0001时，切削力抗力就已经太小了，即使刀具不会断裂，过早的摩擦也会导致刀具寿命缩短。

太多的跳动也可能是破坏性的，但是影响有多少还值得商榷。伯顿指出，公司打算设计一台具有0.0003英寸偏差的机器，用以建立室内最坏情况下的铣削场景，还将能够加工0.004英寸宽的槽。“这迟早会实现的”。

他还补充：“你还可以试想一下0.0003英寸的跳动和只有正常水平三分之一的切削载荷，也就是说0.0001到0.00015，刀具将会立即破坏，因为刀具的一个徘屑槽会承受所有的载荷，然后徘屑槽的后面就会破坏。”

他还指出，在钻孔时，小于0.0003英寸的偏差是可以接受的，因为当钻头深入孔内时，钻头末端的切削刃在外圆柱非加工表面的引导下会继续切削。偏差的最小值随着深度和直径比值的增加而迅速减少，这是因为当钻头越深入工件，徘屑槽的吸震能力越差。最后强烈的跳动导致刀柄绕着刀具的轴线转动，而刀尖还仍然保持稳定，从而产生是刀具最终断裂的集中应力。插铣

虽然通常没有直径小于0.002英寸的标准微型钻头，但可以用微型端铣刀来“冲”孔。“每当人们想加工一个小于0.002英寸的孔时，他们可以选用端铣刀，效果也不错。”伯顿说道。但这样加工的孔不能太深，因为刀具体不长，没有大的深度直径比率，因此一把直径为0.001英寸的端铣刀只能加工最深0.20英寸的孔，而同样直径的钻头可以加工得更深，因为钻头的设计使载荷全部作用在刀尖上，进而传到刀柄上被吸收。

市面上能提供最小5微米的端铣刀，但是并没有大量销售。“当人们想买这样的刀具时，我非常严肃的试着说服他们不要买，因为我们不喜欢制作这样的刀具。”伯顿说到。这种刀具主要问题是。不但这种刀具的硬质合金齿处于亚细微尺寸，而且当一把刀有多个齿时，每个齿的尺寸还要保持一致。伯顿道：“一把直径5微米的端铣刀在其基体上就夹持大约10个刀齿。”

他还补充说，他曾经看到过带有0.微米的粉末冶金硬质合金刀具，这是商业上能提供齿的尺寸的一半，但它还包括0.5和0.6微米的小齿。“如果齿的尺寸不统一，小齿是发挥不出作用的。” 坠电火花加工

应用坠电火花的电火花加工是一种微孔加工方式。这不同于将电导线穿过工件的电火花加工方式，应用坠电火花加工的微孔更加精密和精确，但同时花费也会很高。

坠电火花加工深细孔时，要用一根导电管作为电极。加工小而浅的孔时，需要用到一根导线或棒，“我们尽量用导管做电极。位于密歇根州的牧野公司总经理Jeff Kiszonas说道，导管的排渣孔能使加工的孔有大的深度直径比，并能够在加工中将孔底的熔渣排出孔外。他又补充道”但是另一方面，没人能制造出小于一定直径的导管。“一些供应商能提供直径小于0.003英寸的导管可以加工出0.0038英寸的孔。

现在Makino公司生产的双边坠电火花加工设备能够加工出 0.00044 英寸的微孔，这种设备主要用于孔的精加工。最近，在日本这种机床的开发人员用两分钟加工了八个这样的孔，并用四十秒穿透了0.0010英寸厚的碳化钨板。加工电极为一个因钨合金棒，由于电火花加工中再电极和工件间存在放电间隙，所以，所加工孔的直径会比电极直径大0.00020英寸。

当加工上述尺寸的孔时，旋转的导棒上包裹着通电的放电导线。精加工时需要一个w轴附件，用来夹持电极导向的模具，另外还需要一个中间导向件，当电极旋转时用来防止其弯曲和摆动。应用这种加工方式的机床适合于加工直径小于0.005英寸的孔。

另一种坠电火花加工微型孔机床是三菱VA10机床，它用精加工孔的钻摸附件来装卡和引导精制导线来腐蚀金属，伊利诺伊州的MC机械系统公司产品加工经理丹尼斯德利说：“这是一种标准的电火花加工，但是借助于安装在机器上的附件，我们同样可以加工细孔”。他还补充说在电火花加工中用2000转/分的转速旋转的导线可以加工小于0.0004英寸的孔。钨电极电火花加工

电火花加工是一中典型的慢加工，加工微孔时这表现得也很明显。“电火花加工非常慢，并且随着加工精度的增加而减慢”Midvale公司（Midvale公司是一个位于犹他州，主要生产24伏低电压电火花加工设备和基于精密电火花加工的公司）的总裁迪恩约根森说。

钨电极的生产是应用反极性接法，经机械加工、研磨加工使之直径达到10微米、粗糙度为0.000020英寸。应用1-微米的电极加工10.5到11微米的孔，并能加工盲孔。用于加工最小孔的最大工件厚度为0.002英寸，加工50微米直径的孔时工件的厚度能达到0.004英寸。

在激光加工之后用电火花加工是生产高精度孔的一种比较不错的方法，约根森已经决定重新研发最好的加工设备。“我们需要重新研发所有电子控件、程序软件和机械”。约根森说重新研发这些软件和继续额需要花费180000到200000美元。

车间里多数精加工为100美元/小时，包括特殊金属的电火花加工，如：X射线加工金和铂、光加工不锈钢、阴极射线加工钨和钽。约根森说道，电火花加工还不适合加工半导体材料，如聚晶金刚石。光加工

除了硬质合金和钨电极外，光也是一个不错的微孔加工的“刀具”材料。虽然大多数来钻孔的激光都是处于红外光谱范围，但是根据宾尼法尼亚州的Ex One Co。、Iiwin公司的激光技术主管兰迪吉尔摩介绍，他们采用的是绿色光柱的超脉冲技术。不像其他种类的微加工光束，超脉冲是一种纳秒级激光，它绿色光束的波长为532纳米。这种技术产生的激光一对脉冲时间为4到5纳秒，每对脉冲的间隔为50到100纳秒。这种技术的加工方式成倍的提高了加工效率。“与其他激光加工相比，这种技术大大的提高了金属去除率”。吉尔摩说：“由于这种激光脉冲短，所以很大程度上减少了对工件材料的热损伤。”

超脉冲激光加工孔的最小直径为45微米，不过这种加工最常用在H系列钢材料的柴油机喷嘴90微米到110微米孔的加工。吉尔摩提到，根据排放标准的要求这种孔的直径要缩小到50微米到70微米，因为越小的孔越能使燃料充分燃烧。

另外，这种技术加工的孔还带有一个负的锥度，就是入口直径小于出口直径，这有利于燃料的流动。

这种技术的另一种常用的应用是在航空涡轮叶片上打冷却孔。虽然叶轮只有1.5mm到2mm厚，但吉尔摩解释说，这种孔要带有25°的入口倾角，以使冷空气贴着孔壁流动，更好的起到冷却作用，这就是说钻孔的长度达到5mm。他说：“温度是航空发动机的主宰，叶轮运行的环境温度越高，燃料的利用率越高，得到的推力越大。

为了加强这技术的竞争力，Ex One 公司研发了一种专利材料，将这种材料注入中空的部件体内，可以防止光柱所加工孔以下壁体的烧伤。光加工之后，可以将这种材料完全清理掉。

“光加工的一种缺点是，光柱在遇到另一个实体之前就会一直传播”吉尔摩说：“加工柴油机喷嘴时，这会损坏相对壁的内表面”。

超脉冲加工设备的价格为650000到800000美元，虽然这要高于电火花加工设备，但是光加工不会用到电极。“激光加工用光做刀具”吉尔摩说：“它节省了电极的开支”。

根据其应用的不同，机械钻削加工、插铣、电火花加工和光加工在微孔加工中都占有一席之地。牧野公司的Kiszonas说：“用户也比较向往有更多的微孔加工方法供其选择”。